BMS4-17-TY6 (1-SHEET)

JCB Aero Floor Board Panel (JCB-FP-101-101-400)

Overview

JCB-FP-101-101-400 Floor Board Panel is a lightweight, high-strength structural sandwich panel developed by JCB Aero for aircraft cabin flooring applications. Constructed using reinforced epoxy facings with unidirectional carbon fibre and a Kevlar® honeycomb core, the panel is designed to provide exceptional rigidity while minimising weight. Suitable for aircraft floors, lower compartments, galleys and bulkheads, the panel can be configured to cover up to 95% of an aircraft cabin floor and is available as either raw material or a fully finished product.

Key Technical Specs

• Product Type: Structural composite sandwich floor panel
• Product Code: JCB-FP-101-101-400
• Face Material: Reinforced epoxy with unidirectional carbon fibre prepreg
• Core Material: Kevlar® honeycomb
• Outer Finish: E-glass overlay or Tedlar® overlay
• Maximum Panel Size: 2440 � 1180 mm (96 � 46 in)
• Construction: Composite sandwich panel
• Application: Aircraft structural floor systems

Approvals & Specifications

• EASA Multi-STC: 1008165
• FAR/CS 25.853 Fire Test Compliant
• Boeing Material Specification (BMS) 4-17
• Boeing Material Specification (BMS) 4-20
• Boeing Material Specification (BMS) 4-23
• In-house mechanical qualification testing

Typical Applications

• Aircraft cabin floor panels
• Lower cargo compartment flooring
• Aircraft galleys
• Aircraft bulkheads
• Commercial aircraft interior structures
• B737, B747 and B777 cabin refurbishment
• OEM and aircraft interior retrofit programmes

Key Features & Benefits

• Lightweight sandwich construction reduces aircraft weight.
• High rigidity provides excellent structural performance.
• Kevlar® honeycomb core offers excellent load transfer and weight savings.
• Carbon fibre facings deliver outstanding mechanical properties.
• Available with E-glass or Tedlar® protective outer layers.
• Customisable dimensions, inserts, potting and machining options.
• Supplied as raw panels or fully finished components.
• Designed for major Boeing commercial aircraft platforms.

Application Guidelines

• Select the appropriate overlay finish based on environmental and wear requirements.
• Panels can be supplied pre-machined, potted and fitted with inserts to suit installation requirements.
• Follow approved aircraft maintenance or production documentation during installation.
• Use only approved fastening and bonding methods for structural floor installations.
• Verify aircraft configuration compatibility before replacement or retrofit.

Compatibility & Limitations

• Designed for Boeing 737, 747 and 777 aircraft.
• Suitable for aircraft interior structural applications.
• Available in multiple customised configurations.
• Mechanical properties depend on the selected panel configuration.
• Panel properties are available from the manufacturer upon request.

Packaging & Procurement

• Available as raw composite panel material
• Available as fully finished floor panels
• Maximum panel dimensions: 2440 � 1180 mm
• Custom dimensions, inserts, potting and machining available
• Manufactured by JCB Aero (AMAC Aerospace Group)

Why This Product is Chosen for AOG / MRO

• Lightweight construction helps minimise aircraft operating weight.
• Designed specifically for commercial aircraft cabin floor replacement.
• Custom manufacturing simplifies retrofit and refurbishment projects.
• Certified for installation under EASA STC.
• High structural performance with proven Boeing material compliance.

Practical Suggestions for Your Team (AOG Mindset)

• Confirm aircraft configuration before ordering replacement panels.
• Select the appropriate overlay finish for the cabin environment.
• Specify inserts and machining during manufacture to reduce installation time.
• Inspect surrounding floor structure during replacement activities.
• Retain certification documentation for continuing airworthiness records.

Manufacturer / Aviation Spec Codes

• Product Name: JCB-FP-101-101-400 Floor Board Panel
• Manufacturer: JCB Aero (AMAC Aerospace Company)
• Product Type: Structural composite sandwich floor panel
• EASA STC: 1008165
• Specifications: FAR/CS 25.853, BMS4-17, BMS4-20, BMS4-23