Hutchinson TERFLAME-30(1.2M X 150M ROLL)

TERFLAME 30 Burnthrough Covering Film

Overview

TERFLAME 30 is a reinforced PEEK-based burnthrough covering film designed for the manufacture and repair of aircraft thermal insulation blankets used in both civil and military aerospace applications. The film incorporates a heat-sealable system with an integrated waterproof fire barrier, providing burnthrough protection, flame resistance, and environmental durability for fuselage insulation systems. Qualified to Boeing BMS8-396 Type I & II requirements, TERFLAME 30 is specifically engineered for demanding aerospace fire protection applications.

Key Technical Characteristics

• Base Material: Reinforced PEEK film
• Construction: Heat-sealable film with integrated waterproof fire barrier
• Surface Weight: 105 g/m² (3.1 oz/yd�)
• Standard Roll Length: 150 m (164 yd)
• Standard Width: 1200 mm (47.2 in)
• Operating Temperature Range: -55°C to +85°C (-67°F to +185°F)
• Storage Life: Up to 5 years from manufacturing date
• Appearance:
  • Inner Side: Metallized finish
  • Outer Side: White finish

Core Performance Benefits

• Provides burnthrough protection for aircraft insulation blanket systems
• Integrated waterproof fire barrier enhances safety and environmental resistance
• Excellent flame propagation resistance
• Low smoke and toxicity performance suitable for aerospace interiors
• Heat-sealable construction simplifies blanket manufacturing and repair operations
• Compatible with Boeing-qualified insulation blanket systems
• Supports both civil and military aircraft applications

Typical Applications

• Aircraft fuselage thermal insulation blankets
• Burnthrough insulation blanket manufacturing
• Civil aircraft insulation systems
• Military aircraft insulation systems
• Aircraft insulation blanket repair programs
• Fire-resistant aerospace thermal management systems
• Boeing-qualified insulation blanket assemblies

Material Engineering & Design Features

TERFLAME 30 combines reinforced PEEK film technology with a specialized heat-sealable adhesive system and waterproof fire barrier. The design enables reliable thermal sealing while maintaining burnthrough resistance and fire safety performance required for modern aircraft insulation systems.

The material is qualified to:

• BMS8-396 Type I & Type II

Insulation blankets manufactured using TERFLAME 30 can be reinforced and repaired using KB57, qualified to BMS5-157 Type I Class 2 & 3.

Fire performance testing demonstrates compliance with major aerospace requirements:

• FAR 25.853(a) Vertical Burn Test � Pass
• FAR 25.856(a) Radiant Panel Flame Propagation Test � Pass
• FAR 25.856(b) Burnthrough Test � Pass
• Boeing BSS 7238 & BSS 7239 Smoke and Toxicity Requirements � Pass

Installation & Handling

• Designed for thermal sealing using:
  • Thermal impulse sealing bars
  • Heated roller systems
• Compatible with BMS 8-380 covering film systems
• Recommended application environment:
  • Temperature: +10°C to +30°C
  • Relative Humidity: Approximately 50%
• Position film with adhesive sides facing each other before sealing
• Activate adhesive during application of the sealing tool
• Do not use solvent cleaning on the adhesive side of the film
• Test validation is recommended for specific blanket configurations

Environmental & Compliance Notes

• Qualified for Boeing applications under BMS8-396 Type I & II
• Suitable for all Boeing programs except B787 according to qualification status
• Store under shelter at temperatures not exceeding +30°C (+86°F)
• Recommended storage humidity approximately 50% RH
• Maximum storage life of 5 years from manufacturing date
• Designed for aerospace insulation system manufacturing and repair operations

Key Advantages for Aerospace Use

• Certified burnthrough protection for aircraft insulation systems
• Combines fire resistance and waterproof barrier functionality
• Supports compliance with stringent aerospace flammability requirements
• Lightweight construction minimizes impact on aircraft weight
• Compatible with established Boeing insulation blanket specifications
• Simplifies manufacturing and repair through heat-sealable technology
• Suitable for both civil and military aerospace platforms
• Long storage life supports aerospace inventory management programs