HCS2101-04-60V-2MIL

HCS2101-04 Vacuum Bagging Film

Overview

HCS2101-04 Vacuum Bagging Film is a green-tinted, heat-stabilised co-extruded nylon vacuum bagging film developed by Heatcon Composite Systems for advanced composite manufacturing and repair. Engineered for high-temperature vacuum bagging applications, it delivers excellent softness, flexibility and workability while providing a pinhole-free, defect-free barrier for composite curing processes. Suitable for cure temperatures up to 205°C (401°F), it is widely used in aerospace composite fabrication, autoclave processing and structural composite repair.

Key Technical Specs

• Product Type: High-temperature nylon vacuum bagging film
• Product Codes: HCS2101-04-60V / HCS2101-04-30T
• Material: Heat-stabilised co-extruded modified nylon film
• Maximum Use Temperature: 204-205°C (400-401°F)
• Colour: Green
• Tensile Strength: 80 MPa
• Elongation: 300% (Machine Direction)
• Elongation: 300% (Transverse Direction)
• Density (50 ?m): 63 g/m²
• Density (75 ?m): 87 g/m²
• Standard Thicknesses: 50 ?m and 75 ?m (0.002 in and 0.003 in)

Approvals & Specifications

• Manufactured by Heatcon Composite Systems
• Designed for advanced composite fabrication and high-temperature vacuum bagging applications

Typical Applications

• Vacuum bagging for aerospace composite repairs
• Autoclave composite curing
• Advanced composite component manufacturing
• High-temperature pressure moulding
• Composite laminate fabrication
• Structural composite repair operations
• General-purpose vacuum bagging applications

Key Features & Benefits

• Suitable for cure temperatures up to 205°C (401°F).
• Excellent flexibility and drape for complex mould geometries.
• Pinhole-free construction helps maintain vacuum integrity.
• Produces defect-free composite cure environments.
• Heat-stabilised nylon construction for demanding cure cycles.
• High elongation improves conformity around complex parts.
• Available in multiple formats for different manufacturing processes.
• Ideal for aerospace composite manufacturing and MRO applications.

Application Guidelines

• Select the appropriate film thickness based on cure pressure and part geometry.
• Ensure the bagging film fully covers the laminate and sealing area before vacuum is applied.
• Inspect the film for damage or punctures before use.
• Maintain full vacuum throughout the cure cycle to achieve optimum laminate quality.
• Store unused material in polyethylene bags under controlled humidity conditions.

Compatibility & Limitations

• Compatible with advanced aerospace composite curing systems.
• Suitable for high-temperature vacuum bagging processes up to 205°C.
• Nylon film absorbs moisture, increasing flexibility during handling.
• Store between 55% and 65% relative humidity at approximately 20°C for optimum performance.
• Intended for vacuum bagging and composite processing rather than permanent installation.

Packaging & Procurement

• Standard Thicknesses: 50 ?m and 75 ?m
• 60V Width: 30 in (opens to 60 in)
• 30T Width: 30 in tube
• Available Formats: Sheet, Tube and V-Sheet
• Available through Heatcon Composite Systems distribution network

Why This Product is Chosen for AOG / MRO

• Supports high-temperature composite repairs in aerospace maintenance.
• Excellent flexibility simplifies bagging of complex repair geometries.
• Reliable vacuum integrity helps produce high-quality structural repairs.
• Suitable for both workshop and field composite repair operations.
• Compatible with demanding aerospace composite cure cycles.

Practical Suggestions for Your Team (AOG Mindset)

• Keep the film sealed in its protective packaging until required.
• Store under the recommended humidity conditions to maintain flexibility.
• Inspect every vacuum bag before commencing the cure cycle.
• Select sheet, tube or V-sheet format based on repair geometry.
• Avoid unnecessary creasing or puncturing during lay-up and vacuum bag assembly.

Manufacturer / Aviation Spec Codes

• Product Name: HCS2101-04 Vacuum Bagging Film
• Manufacturer: Heatcon Composite Systems
• Product Codes: HCS2101-04-60V / HCS2101-04-30T
• Product Type: High-temperature nylon vacuum bagging film
• Maximum Service Temperature: 205°C (401°F)