LEXAN-FR65(380MM X45M ROLL)(500-MICRONS)

Additional Product Information

Overview

LEXAN FR65 is a high-performance, flame-retardant polycarbonate film designed for aviation, MRO, and transportation applications. It combines a velvet finish on one side with a matte finish on the other, offering both aesthetic appeal and functional durability. Teams rely on it for reliable flame resistance, excellent mechanical properties, and ease of forming for complex panel and insulation applications.

Key Technical Specs for LEXAN FR65 Film

• Type: Thin-gauge polycarbonate film
• Size/Thickness: 0.010 0.020 (0.25 0.50 mm)
• Color: Clear
• Finish: Velvet on one side, matte on the other
• Tensile Strength: Yield 10,000 psi (70 MPa), Ultimate 8,700 psi (60 MPa)
• Tensile Modulus: 319,000 psi (2,200 MPa)
• Tensile Elongation at Break: 100 160%
• Fold Endurance: 60 double folds at 0.010 (0.25 mm), 20 double folds at 0.020 (0.50 mm)
• Service Temperature: Glass transition 307 F (153 C), Heat deflection 290 F (145 C)
• Light Transmission: 86%
• Dielectric Strength: 1.5 kV/mil (59 kV/mm)
• Typical Uses: Printed circuit board insulation, backlit in-flight panels, computer and business equipment insulation, TV/monitor partitions
• Shelf Life: Refer to manufacturer guidelines

Approvals & Specifications

• UL94 V-0 Flame Retardant Listing
• UL File Numbers: E539257, E539253
• Compliance with ASTM and ISO standards for mechanical, thermal, optical, and electrical properties

Typical Aircraft MRO / AOG Applications

• Insulation for cockpit and cabin backlit displays
• Printed circuit board insulation in avionics
• Partitions and panels for in-flight entertainment systems
• Protective insulation in business and commercial aircraft electronics

Compatibility & Safety Notes

• Compatible with most metal, composite, and plastic substrates used in aviation electronics
• Handle with standard PPE: gloves and eye protection recommended when cutting or forming
• Avoid prolonged exposure to high temperatures beyond service limits

Packaging & Procurement

• Available in nominal gauges of 0.010 0.020 (0.25 0.50 mm)
• Clear color coded as 116 (CL)
• Stored in a dry, temperature-controlled environment for maximum shelf life
• Easy to thermoform, hydroform, emboss, die-cut, fold, or bend for diverse applications

Why LEXAN FR65 Film is Chosen for AOG / MRO

• Fast, reliable performance in critical insulation applications
• Versatile for thermoforming, die-cutting, and panel fabrication
• Portable and easy to handle for rapid in-field repairs or retrofits
• Consistent quality reduces downtime and maintenance risk

Practical Suggestions for Your Team (AOG Mindset)

• Maintain a small stock of commonly used thicknesses for rapid repair needs
• Train maintenance staff on safe cutting, folding, and forming procedures
• Label stored sheets clearly by gauge to reduce preparation time
• Use protective cutting tools to avoid edge damage and maintain insulation integrity

Manufacture / Aviation Spec Codes

• Manufacturer: POLYVANTIS
• Product ID: LEXAN FR65
• UL File Numbers: E539257, E539253

Alternative Names & Descriptions

• Polycarbonate FR65 Sheet
• Lexan Flame-Retardant Film
• FR65 PC Film Insulation
• VELVET/MATTE Polycarbonate Film
• LEXAN FR65 Clear Film